What Is Happening to My New House?
For Serious issues that the builder refuses to repair, your first step is to have a professional, your home inspector document the issues. They will help you determine the seriousness of the defects. Pacific Crest has inspected hundred of new homes and provide with a thoroughly documented report on the defects. Your next step is to consult with a legal professionally. They will want to sit down with you, your original contract and the inspection report. They can advise on the next step to take. A good book that describes this process is Construction Defect Litigation Another good resources is Homeowners Against Deficient Dwellings
Here are more common issues we see during 1 year inspections:
Shrinkage Cracks
First, when "dry" lumber is purchased from the
lumber dealer, by Federal standard it has an average moisture content of 19%.
After lumber in the house has gone through one heating season in this area, the
average moisture content is 9%. In the process of losing 10% of its weight in
water, the wood shrinks. A typical floor joist is a 2x10, which is 9 1/4"
high at the time of installation at 19% moisture content. After it dries to 9%
moisture, it has shrunk to about 8 7/8" high. The entire house settles the
3/8". However, the floor joist is supported at one end on the concrete
foundation and at the other end rests on a center girder, which is made up of 3
2x10's nailed together, which also shrinks 3/8". Therefore, the entire
house settles toward the center during the first winter. In the process,
diagonal cracks often appear in the drywall at the corners of doors in the
interior partitions.
One of the reasons the builder gives a one-year warranty with the house is so
that these cracks caused by
the lumber shrinkage can be repaired after the
heating season. In some cases, the center girder will have to be raised slightly
and re-shimmed on the tops of the piers to make the door openings in the cross
partitions square again and to close the cracks. This lumber shrinkage is not
the builder's fault, and there is nothing he can do about it except make the
repairs at the end of the heating season. Likewise, it is useless to make the
repairs as the cracks appear, since the lumber may not be through shrinking yet.
Nail Pops
Another thing that may appear as the result of lumber
shrinkage is nail pops, where the head of a drywall nail pushes the finishing
compound loose and "pops" out of the wall. In this case, the point of
the nail stays exactly where it was driven into the wood, but the wood shrinks,
leaving a small space between the drywall and the face of the framing member. If
any pressure is applied to the wall finish, the drywall slides down the shank of
the nail, causing the nail head to protrude, popping off the finishing compound.
The solution is to use a punch to drive the nail deeper, then apply new
finishing compound, sand, and repaint. Nail popping will appear most often near
the corner of a wall or ceiling.
Truss Rise
A third problem, which is somewhat
related, is that of truss rise. Most roof framing is composed of trusses, which
are complete triangular frames that extend from wall to wall. In an effort to
control energy costs, insulation is used to cover the ceiling, and it is usually
deep enough to completely cover the bottom member of the truss. Since it is
buried in insulation, the bottom member is warmer than the upper members during
the winter, it dries more, causing it to shrink. Because of the geometry of the
truss, the bottom member is pulled upward, causing it to lift the ceiling off
the interior partitions, particularly near the center wall. During the summer,
it will usually return to its original position.
In most cases, this truss rise happens only once, the first winter. However,
in about one case in five, it happens each year. It depends upon where in the
log the bottom truss member was cut. If the problem happens just once, repair of
the drywall tape at the joint between the wall and the ceiling is all that is
required. If the problem reappears, the only practical solution is to use a
molding to cover the joint. The molding is fastened only to the ceiling and
moves up and down on the wall, covering the crack. The problem is not
structural, and indicates the presence of extra-heavy insulation in the ceiling.
This problem is likewise beyond the control of the builder, but he should be
responsible for repair of the joint after the first heating season and for
installing the molding if that is necessary.
Moisture Condensation in the New
House
At the beginning of the first cold weather
in the fall, the new homeowners are likely to be greeted with moisture
condensing on the windows, and running down onto the sash and sill. The
carefully applied finish is in danger! The humidity is too high. What can they
do? Ventilate!
It may be difficult to open a window in cold weather when you have paid a
premium for a well-insulated, tight house, but it is necessary. The building
materials are drying, and the moisture has to go somewhere. The lumber is losing
about 10% of its total weight in water. There is excess moisture in the concrete
work, and in the interior finish materials, particularly plaster and drywall
taping compounds. The building materials may release as much as a ton of water
during that first heating season, and additional ventilation may be needed to
dissipate the moisture. It may be necessary to open a window a crack and/or run
a kitchen or bathroom exhaust fan most of the first winter to remove the excess
humidity. A moisture problem during the first winter may well be a temporary
one, do not take drastic measures to ventilate the house, such as installing an
air-to-air heat exchanger, unless the moisture problem reappears the second
winter.
Condensation Between Window Panes
If the house has double-glazed windows with removable
interior storm panels, there may be condensation between the prime window and
the storm panel. This is caused by the outside window being tighter than the
inside panel. Many such windows have two or four vent
holes through the frame
between the panes to eliminate this problem. They look like eyelets in the
frame, and should be cleaned out with a pipe cleaner or wire each fall. The
holes are small, and there is a species of tiny spider that loves to make their
nest in them.
A second possible cause of moisture problems is a wet basement or crawl space. A
crawl space MUST have a plastic ground cover installed over the soil surface to
control moisture evaporation. Standing water in the crawl space, whether above
or below the plastic, is a matter for serious concern. Settling of the backfill
around the foundation during or after construction may have directed water from
the yard or roof against the foundation, causing flooding of the basement or
crawl space. Liquid water should be pumped out, and the necessary regrading
done. If there is a continuing problem with water in the crawl space, it may be
necessary to install a perimeter tile leading to a sump and pump to drain it.
The plastic should extend over the tile and sump.
Wet Basements and Crawl Spaces
Water in the basement or crawl space? It probably came
from the roof! Improper disposal of the roof runoff is the most prevalent cause
of water problems in the house.
If the house is not equipped with gutters and downspouts, the force of the water
dripping from the roof edge onto the ground will dig a shallow ditch at the drip
line. This ditch will keep the water near the house, where it can soak down and
through the foundation. If the house cannot be equipped with gutters, it is
essential that the ground slope away from the house on all sides, and that the
surface of the soil be protected from erosion by some form of landscaping.
Landscaping rock works well for the purpose, as long as the homeowner remembers
that as far as
drainage is concerned, the gravel is not there. The drainage
slope must be maintained beneath the gravel. Gravel in a trench around the house
merely forms a moat, with the roof water to fill it.
Installing gutters is only the first step in roof water control. The discharge
from the downspouts must be directed away from the foundation, preferably at
least five feet away. While downspout extensions are a nuisance when mowing the
lawn, they are essential to keeping the basement or crawl space dry. On many
older houses, the downspouts extended into underground tiles that discharged
into either cisterns or to a storm sewer. Most of these drain lines were made of
clay tile, and many have broken underground, usually at the elbow just below the
downspout. A break here directs all of the water from the downspout against the
foundation under the ground. This is responsible for many of the leaks in the
corners of basements.
Maintenance of gutters is necessary, too. A sagging or blocked gutter is worse
than none at all, because it overflows in one place rather than all along the
roof edge, and at a point that is not prepared for the overflow. In areas with
many mature trees, where gutter blockage by leaves is common, perhaps it is best
to leave the gutters off and allow the roof runoff to drip into a plastic-lined
gravel bed a foot or so deep, with a perforated drain tile in the bottom to
carry the water away.
Grading and Drainage
Many houses
experience problems with water or moisture problems in the crawl space or
basement. Most of these problems are the result of improper grading around the
house. Ideally, the bottom of wood, metal, or vinyl siding should be at least
six inches above the soil level around the house. In the case of brick veneer,
the dirt should be at least six inches below the sill plate of the floor
framing. This distance is necessary to avoid damage to the siding, sill, and
joists from water splashing up from the soil or landscaping material. Even
though the interior floor framing is protected by brick veneer, enough moisture
will penetrate the brick to cause rotting of the sill and floor joists if the
ground level is above the sill plate. Unfortunately, few builders set their
houses that high above grade, primarily for the sake of appearance.
A second requirement is that there should be a slope of about four inches away
from the house in the first six feet. When this slope is present and the grading
level is as specified above, water and moisture problems are rare.
The owner of a new house should be aware that even if the builder does the
grading properly, some settlement will occur during the first and second years
of occupancy. It may well be necessary to add another truckload of dirt around
the house to compensate for the settlement of the backfill around the
foundation. This is often ignored, because the proud owner has installed
landscaping that will have to be revised or replanted when the soil is added to
maintain the original slope. Many homes more than 50 years old still have a
"moat" around them because the settlement of the backfill was never
refilled. That is probably the second most prevalent cause of wet basements in
older houses.
Balancing the Heating and
Cooling System
An important part of good performance of any comfort conditioning system is
balancing the system so the distribution of heated or cooled air is proportional
to the loss or gain of each room. A correct balancing adjustment cannot be done
in one day, and are best done by the homeowner. The system could be balanced by
a contractor, but the cost would be excessive, and the adjustments are partially
based on the your perception of comfort. A typical balancing sequence for the
heating season is as follows:
Step 1. All dampers, both in the duct system and at register and
grille faces, should be opened. If you do not know the location of dampers in
the duct system, ask. There may not be any, but there usually are.
Step 2. Adjust the room thermostat to a comfortable temperature.
Step 3. Leave six or more desk-type thermometers at table height
in various rooms. They need not be expensive or accurate, as long as they all
read the same when they are in the same location. Observe them once or twice a
day during typical winter weather.
Step 4. Partially close the dampers, preferably in the duct
system, supplying those rooms which tend to be too warm. Usually these will be
small rooms and rooms near the furnace. If there are rooms which still do not
get warm enough, partially close the dampers to all the other rooms until the
cool rooms reach the desired temperature.
Step 5. When the system is balanced to the temperatures you like
(not necessarily all rooms at the same temperature), the damper settings should
be marked.
The procedure will need to be repeated during the cooling season, with the
dampers being partially closed to rooms which overcool until the warmest room
cools to the desired temperature. The damper settings will be considerably
different than for the heating season. When the desired distribution is reached,
mark the summer setting.
After the correct winter and summer settings are marked, the dampers can be
reset easily as the seasons change.
If there are rooms which cannot be heated or cooled satisfactorily, it may be
necessary to add another duct and outlet (or a duct booster fan), but that is
rare.